DH-LR-VP High Precision Melt Flow Index Tester MFR MVR ISO1133 ASTM D1238 GB/T3682 Plastic Melting Index Tester

Product Description

DH-LR-VP High Precision Melt Flow Index Tester MFR MVR ISO1133 ASTM D1238 GB/T3682 Plastic Melting Index Tester

Product Description

The melt flow rate meter is a special instrument for determining the melt flow rate of a thermoplastic under certain conditions. It refers to a molten material extruded from a die of a specified length and diameter under a certain temperature and load. Mass flow rate MFR or melt volume flow rate MVR, which can distinguish the viscous flow characteristics of thermoplastics in molten state; it is of great significance for the quality assurance of thermoplastics and chemical fiber raw materials, products, etc., especially in quality. Inspection and warehousing testing.

This series of melt indexer is specially designed for fast and accurate measurement. It has the characteristics of firm structure, easy operation, stable and reliable performance. It uses high-precision PID thermostat technology, high temperature control precision, nitriding of key parts, high strength and hardness. The thermal expansion deformation is small. DH-LR-BP,DH-LR-VP is a regular model, manual loading weight with automatic cutting function.

 

Usages

It is used to determine the melt mass rate flow rate MFR value or melt volume rate flow rate MVR value of various plastics and resin polymers in the viscous flow state. It is suitable for polycarbonate, polyarylsulfone,fluoroplastics and nylon which has higher melting temperature.It is also suitable for polyethylene (PE), polystyrene (PS), polypropylene (PP), ABS resin, polyoxymethylene (POM), and polycarbonate (PC) resins.which has lower melting temperatures
Remarks: Testing fluorine material is optional

 

Application Industry

Plastics industry; rubber industry; metrological quality inspection; colleges and universities; research institutes; commodity inspection and arbitration, technical supervision departments; petrochemicals; electrical appliances; composite materials;and other industries

 

According to the standards

The melt flow rate meter is suitable for the determination of the mass flow rate of thermoplastic melts specified in the national standard GB/T3682.1-2018 Determination of melt flow rate and melt volume flow rate of thermoplastics. It adopts the ISO 1133 regulations and meets the ASTM D1238 test standard. It complies with JB/T5456 "Melt Conditioner of Melt Flow Rate Meter" and JJG 878 - "Melt Flow Rate Meter" standard specification.

GB/T3682-The measurement of the mass flow rate for thermoplastic.

The basic element of the melt indexer is to meet the accuracy requirements and test methods specified in the international standards. The standards include those common in ISO 1133, GB/T3682, JIS K 7210, ASTM D1238 and PVC tests of ASTM D3364, plus provisions in specific standards.

Determination of melt index according to Method A; melt mass flow rate (MFR)
In this method, the extrudate is cut in a specified time and the mass of the cut extrudate is weighed on an analytical balance. The test result is the mass of extrusion per unit time, in g/10 min. The quality of the resulting MFR results is related to the cutting time and the accuracy of the stated mass. If the MFR index is low and a longer cutting time is required, we recommend using manual cutting.

Determination of melt index according to Method B; melt volume flow rate (MVR)
This method requires a melt indexer/extrusion plastometer equipped with a piston displacement sensor. The MVR results are obtained by measuring the volume of the extruded material per unit time in cm3/10 min. Calculated from the displacement of the piston in a certain period of time. The significant advantage of this method is the elimination of mechanical cutting. It has the features of simultaneous recording of piston displacement and test time while achieving high accuracy, even for short measurement times and small piston displacements. Depending on the material, accuracy requirements and MVR results, the same bucket can test up to 40 separate measurements. 

Determination of melt index according to Method C
A drum with a height of 8.00 mm and a nozzle with a diameter of 2.095 mm are commonly used. The MFR value measurement is better than the recommended 75 g/10 min in the standard, and the size of a "half height/half caliber" drum is 4.00/1.050 mm. This is specifically designed for ASTM D1238 Method C.

Melt Index Measurement in Method D - ASTM D1238: Multi-Step Measurement
For many polyolefins, different force values are typically used to measure the MVR and flow rate ratio (FRR). When using a simple melt indexer, multiple fillers need to be tested. The melt indexer is equipped with an automatic transformation weight unit that measures the results of individual fillers at different force values.
 

Main Features

• Easy to understand measurement steps.
• Stable and reliable, long life.
• PID temperature control, fast heating rate, high temperature accuracy.
• Better temperature stability and uniformity.
• After the filler, it can quickly restore the constant temperature state.
• Multilingual application,features for different country uses.
• With automatic cutting device, you can set the cutting time at will.
• With a printer, the test results are automatically printed out.
• RS232 interface, can directly connect to the computer to output data.
• After the measurement is completed, the measurement data can be automatically printed out.
• The average number can be read automatically by the DH-300 densimeter (optional).

Main Technical Parameters

1.Extrusion part

Output port diameter: Φ2.095±0.005 mm, discharge port length: 8.000±0.025 mm
(Optional: Φ1.050±0.005 mm, discharge port length: 4.000±0.025 mm)

Loading cylinder diameter: Φ9.550±0.007 mm, loading cylinder length: 152±0.100 mm

Piston head diameter: 9.475 ± 0.007 mm, piston head length: 6.350 ± 0.100 mm

2.Standard test load: a total of 8 full weights
3.Temperature range: regular room temperature - 450 ° C

4.Constant temperature accuracy: ±0.5°C

5.Display resolution: 0.1 °C

6.Cutting method: optional manual or automatic cutting

7.Temperature recovery time: less than 4 minutes

8.Print: Micro printer automatic printout

9.Power supply voltage: AC220V / 50HZ or AC110 /600HZ; select different power supply voltages depending on the country of use

10.Testing fluorine material is optional
 

Accessories

1 set of weights, total 8 pieces 0.325kg (1# in the 1^st class load), 1.2kg, 2.16kg, 3.8kg, 5.KG, 10.0kg, 12.5kg, 21.6kg
1 weight pallet (in the 1st load)

1 hopper
1 die cleaning stick
1 barrel cleaning rod (assembly)
1 piston rod (in the 1^st class load)
1 die
2 Gauze

2 Printing paper

1 power cord
1 copy of the instructions

1 certificate

 

Specification

Brand	HONTOTEST
Model	DH-LR-VP
Weight loading method	Manual
Display method	7-inch touch screen
Testing result	Mass and volume
	MFR and MVR
Cutting method	Manual/automatic integration
Outlet diameter	Φ2.095±0.005mm,Outlet length:8.000±0.025mm
Loading cylinder diameter	Φ9.550±0.007mm,Loading cylinder length:152± 0.100mm
Piston head diameter	Φ9.475±0.007mm,Piston head length:6.350±0.100mm
Test load/accuracy	325-21600g discontinuous, a complete set of 8 levels of weights; accuracy ≤±0.5%
Temperature control range	50ºC ~450ºC
Temperature control resolution	0.1ºC
Constant temperature accuracy	0.2ºC
temperature uniformity	±0.5ºC
Displacement resolution/ accuracy	0.001mm/0.01mm(for MVR)
temperature recovery time	≤2min
Clock range	0~6000s
Clock resolution	0.001s/0.01s
Countdown time setting	Freely set(300s/240s)
Automatic cutting device	Set the interval time (any adjustable from 2 to 2000s) ,automatically complete the cutting
Measuring range	MFR:0.1~100
Power supply	AC220V / 50HZ or AC110V /60HZ; Can choose different power supply voltages
Reporting method	Built-in printer,self-service printing

Company Information:

Guangdong Hongtuo Instrument Technology Co.,Ltd was established in 2010. It is a national high-tech enterprise, innovative SME, and technology-based SME. It integrates R&D, production, sales and services. It specializes in the production of plastic testing instruments, rubber testing instruments, mechanical testing instruments, simulated climate environment aging instruments, and material flame retardant and fireproof performance instruments. It provides professional, high-quality and efficient instrument solutions for global companies.
Hongtuo Instruments has passed the ISO9001:2015 quality system management certification, passed the comprehensive quality and performance testing of the National Metrology and Testing Center, obtained the National Metrology Instrument Type Approval CPA Certificate, participated in the formulation of GB/T43139-2023, T/SGX 001-2019, T/SGX 007-2019, T/GDPIA64-2023, T/GDPIA65-2023 and other standards, has a number of independent intellectual property rights, and has obtained a number of national utility model patents and invention patents. Many products have obtained EU CE certification.